Automatic assembly line for water electrolysis hydrogen production equipment

Solution introduction and capacity planning

• This solution creates a fully automated production line for alkaline electrolytic cells, with automatic switching of multiple varieties of pole frames by rail stacking and transportation, compatible with the production of A, B and C pole plates. Flexible production, annual production capacity of up to 200 sets; compact line body, high space utilization, short transportation distance, safety, high efficiency, energy saving.
• This solution includes providing 3D models of water electrolysis hydrogen production equipment automation production line equipment, 2D general assembly drawings, foundation drawings, and third-party docking solution design and implementation (vertical lathe, vertical milling machine, logistics AGV, etc.), related information hardware and software design and implementation, equipment manufacturing, packaging, transportation, pre-transportation warehousing, insurance, taxes, shipping, unloading, installation, commissioning, production support, technical information, spare parts, training, equipment manual, equipment maintenance manual, acceptance, quality assurance, after-sales service, etc.
• Capacity planning: It is expected to produce 200 sets of electrolytic cells per year, 325 electrolytic cells per set, 260 working days per year, 20 hours per day, equipment operation rate of 90%, and equipment failure rate ≤1%.

Product Information

1. Product size compatibility: compatible with the production of alkaline electrolytic cells of three diameters: A, B, and C.
   

   Specifications	Pole frame (after processing)
   	Outer diameter/mm	Inner diameter/mm	thickness/mm	weight/kg
   A	2600	2400	12	95
   B	2000	1800	11.2	65
   C	1800	1600	11.2	50

2. Automation requirements: The overall automation level of the workshop is relatively high, there must be enough material buffer areas in the workshop, and logistics should be automatic.
3. Delivery period: Installation within 4 months after the project starts, installation and commissioning within 6 months, and the installation and commissioning time is expected to be about 2 months.
4.  Delivery location: Delivery and installation at the location designated by Party A.
5.  Warranty requirements: The equipment is installed and commissioned, and the period is within 24 months from the date of formal operation.
6.  Environmental characteristics: Working environment temperature 0-40 ºC.
7. Humidity The average relative humidity is: 20-95%RH (no condensation, no frost)

Overview of key workstation equipment functions

1.Automatic stacking process

• End plate positioning work positioning, lower end plate loading to stacking station
• Ground rail robot automatically loading, plate loading to exchange workbench
• Manual placement of sealing pads and diaphragms
• Alternate conveying of exchange workbench
• Automatic grabbing after positioning and distance measurement of the gripper
• The gripper moves the material to the stacking station
• Automatic material discharge after positioning and distance measurement of the gripper
• Repeatedly stack the corresponding number of plates
• Upper end plate loading to the stacking station
• The stacking work tower is translated into place
• The working tower operating platform rises
• The operator hoists the tensioning screw
• The tensioning screw is repeatedly locked
• Stacking is completed

2.Assembly components of fully automatic stacking equipment for pole frames

1. Stacking tower: 2 sets
2. Ground rail robot: 2 sets
3. Electrolytic cell stacking station: 10
4. Automatic stacking workbench: 2 sets
5. Control cabinet: 1 set
6. Distribution cabinet: 3 sets
7. End plate positioning tooling: 10 sets

3.Layout of the pole frame automatic stacking equipment assembly line

4.Introduction to the pole frame automatic stacking platform